Skip to main content

Industrial Engineering Formula


Industrial Engineering Formula

Industrial engineering is various principles and techniques applied in different contexts. Here are some commonly used formulas in industrial engineering:






  1. Daily Line Target =(Total Working minutes in a day ×No.of operators×Line Efficiency %)/(SMV/SAM)
  2. Individual Operator target=(Total Working minutes in a day×Line efficiency%)/(operation SMV/SAM)
  3.  Operator Efficiency% (individual)=  (Total pieces produced×operation SMV/SAM×100)/(Total Minutes Worked)
  4. Line  Efficiency%=(Line output ×Garment SAM/SMV×100)/(Total no.of operators×Minutes Worked)
  5. Machine  Productivity=(Line Output(pieces))/(number of machine used)
  6. Labour Productivity=(Line output (Pieces)/(Number of  workers (including operator and helper))
  7. Line work in process (WIP)=Total pieces-Total output
  8. Standard time=(Observed time×Observed Rating )+Allowances
  9. Machine  Utilization%=(Actual machine running time ia working day ×100)/(Total  time available  in working  day)
  10. Cost per minute=(Total cost incurred in labour)/(Total  available working minutes in a day×No.  of labours)
  11. Production Cost per Unit=(Total production  cost incurred in a day)/(total garments produced in a day)
  12. Man to Machine Ratio=(Total workforce in a factory)/(Number of utilized machine)  


Comments

Popular posts from this blog

Industrial Engineering

  Industrial engineering (IE): Industrial engineering (IE)  means that deals with the optimization of processes, systems, and organizations. In the garments industry, IE improves efficiency, productivity, and quality and reduces wastage and cost. Some of the essential  tasks of the  IE professionals that perform in the garments industry : Line balancing : Optimizing the number of workers and machines on a production line to ensure that each worker is always busy and that the line is running as efficiently as possible. Work measurement: Developing standard times for tasks, which can be used to set production targets and to identify areas where productivity can be improved. Inventory control: Managing the flow of materials through the production process to ensure enough inventory to meet demand without too much excess inventory. Quality control:  Developing and implementing procedures to ensure that garments meet quality standards. Ergonomics:  De...

Role of Industrial Engineer

IE Role  Role of Industrial Engineer: The primary responsibility of Industrial engineers is to optimize the production processes, to improve efficiency, productivity, and quality, and minimize the cost. Some critical roles and responsibilities of industrial engineers are described below the garments: Analyzing and Improvement of the Process: Industrial engineers improve production and efficiency by analyzing the existing production processes and identifying areas for improvement. By studying the workflow, identifying bottlenecks, and implementing strategies to streamline operations, reduce waste, and increase overall efficiency. Planning and Scheduling: Industrial engineers develop production plans and schedules by considering order quantities, available resources, and delivery deadlines. They ensure the production line is properly sequenced and balanced to optimize throughput and minimize idle time. Designing the workstation and Layout: Industrial engineers maximize p...

Efficiency and Performance

  Efficiency and Performance in the Garment Industry Efficiency and performance are two important concepts in the garment industry. Efficiency refers to the ability to produce goods or services with a minimum of waste or expense. Performance, on the other hand, refers to the ability to meet or exceed customer expectations. In the garment industry, efficiency is important for a number of reasons. First, it can help to reduce costs. By producing goods more efficiently, manufacturers can save money on materials, labor, and other expenses. This can lead to higher profits and a more competitive edge. Second, efficiency can help to improve quality. When goods are produced efficiently, there is less chance of defects. This can lead to higher customer satisfaction and repeat business. Third, efficiency can help to improve productivity. When manufacturers are able to produce more goods in a shorter amount of time, they can meet customer demand more quickly and efficiently. This can...